Bimetallic Extruded Finned Tube

Short Description:

Principle of Extrusion Process: Aluminum billets are extruded onto the surface of the base pipe through high temperature and high pressure, forming a seamless metallurgical bond without the need for welding or adhesives.

Bimetallic Extruded Finned Tube


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Bimetallic Extruded Finned Tube

1. Material

Bimetallic extruded finned tubes combine two metals:

Base Tube: Typically carbon steel (e.g., 20, Q235), stainless steel (304, 316L), or copper/copper alloys to ensure structural strength and pressure resistance.

Fins: Aluminum or aluminum alloys (e.g., 1050, 6063) extruded onto the base tube surface, leveraging lightweight, high thermal conductivity, and corrosion resistance.

 

2. Dimensional Specifications

Base Tube OD: 15–50 mm (customizable from 10–150 mm for special needs).

Fin Height: 8–25 mm (adjustable density).

Fin Thickness: 0.3–2.0 mm (typical for aluminum fins).

Fin Spacing: 3–12 mm (supports sparse or dense layouts).

Tube Length: 1–12 m (continuous extrusion allows ultralong tubes).

 

3. Features

Bimetallic Bonding: Aluminum fins are metallurgically bonded to the base tube via mechanical extrusion, eliminating welds and enhancing peel resistance.

Corrosion Resistance: The aluminum layer protects the base tube from oxidation, moisture, and chemical corrosion.

Lightweight: 30–50% lighter than allsteel finned tubes.

Broad Temperature Range: Operates from 50°C to 350°C, suitable for most industrial environments.

 

4. Advantages

High Thermal Efficiency: Combines aluminum’s conductivity with increased surface area for superior heat transfer.

CostEffective: Uses expensive metals (e.g., stainless steel) only in critical areas, reducing overall costs.

Low Maintenance: Resists fouling and corrosion, minimizing downtime for cleaning.

Design Flexibility: Supports multiple material combinations (e.g., copper base + aluminum fins).

 

5. Applications

HVAC Systems: Air coolers, condensers, and evaporators.

Industrial Refrigeration: Freezing units and cold storage heat exchangers.

Energy & Power: Power plant aircooled condensers, gas turbine inlet cooling.

Chemical/Metallurgy: Cooling acidic gases, waste heat recovery systems.

Transportation: EV battery thermal management, marine HVAC systems.











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